Capabilities

Facilities

Mega Techway’s manufacturing facility is located in Reynosa, Mexico, just two miles south of the border from McAllen, Texas. Our Reynosa facility is over 117,000 sq. ft., with about 60,000 sq. ft. dedicated to manufacturing, 15,000 sq. ft. to warehousing and the rest to support functions. We have a broad range of equipment and manufacturing cells in our plant including:

  • 17 fully automated wire processors
  • 18 semi-automatic wire processors
  • 30 bench crimping machines
  • 10 conveyor lines
  • 4 harness board manufacturing cells
  • CAD-based design & engineering
  • Network distribution of manufacturing documents
  • Bar code-based WMS
  • Electronic file-sharing capabilities

Interconnect Technologies and Manufacturers

The interconnect marketplace is highly fragmented and finely segmented with literally hundreds of connector manufacturers worldwide, each of them designing and selling thousands of different families of parts employing dozens of different design approaches and technologies. While there is standardization of a few connector types, most interconnect products being designed and sold today are unique to their manufacturers. For the end-customer selecting interconnect technologies for use in their own products and for the contract manufacturers serving them, it can be daunting to stay current, flexible and capable without over-investing in tooling.

Mega Techway has invested in producing a broad range of interconnect technologies, broader than any single OEM or the typical contract manufacturer can afford. Today, Mega Techway is fully tooled and fixtured to manufacture a broad range of cable assembly types and technologies in both high and low volumes including:

  • Automotive and Vehicle wire harnesses
  • Composite and multi-conductor cable assemblies
  • Flat and round to flat Ribbon cable assemblies
  • Complex wire harness assemblies
  • RF and Coax assemblies
  • Hi Voltage and Power cables

Accordingly, Mega Techway is also already tooled to process hundreds of different connector styles, types and families from all of the industry’s leading manufacturers, including:

  • 3M
  • Amphenol
  • Aptiv/Delphi
  • Cinch
  • Deutsch 
  • Harting
  • Hirose
  • ITT
  • JAE
  • JST
  • LEMO
  • Molex
  • Panduit
  • Phoenix Contact
  • Rosenberger
  • Samtec
  • STOCKO
  • Sumitomo
  • TE Connectivity/AMP
  • Thomas & Betts
  • Weidmuller
  • Yazaki

Quality Equipment

Mega Tech is highly committed to delivering a quality product to its customers. This commitment is reflected both in the certifications we’ve achieved as well as in the breadth and depth of our investment in equipment used to assure quality. We have a fully equipped test lab capable of conducting in-depth failure analyses on both product and processes and have deployed sophisticated test equipment throughout our manufacturing floor to monitor quality across the manufacturing process.

A partial list of this equipment includes:

  • Mitutoyo Vision+ CMM comparator
  • Keyslight vector network analyzer
  • Mark-10 push/pull tester
  • Dynalab continuity/hipot testers
  • Chroma AC/DC hipot tester
  • Allied Tech cross-section cutter
  • Schleuniger cross-section cutter
  • Caltex microscope 
  • Mitutoyo height gauge
  • True Soltec crimp force monitor
  • Chroma milliohm meters
  • Fluke multifunction testers
  • Cheminstruments adhesion test kit
  • Starrett surface plate